Improved
Production Rates
Typically a 12" x 20' (30.5cm x 6m) tube could take a manufacturer
over 2 hours to blast and clean the part. With the automated SBS
ID Tube Blast System, this process can be completed in less than
20 minutes without the aid of a full time operator. The operator
simply loads the part into the machine, enters the part dimensions
on the Allen Bradley Panelview operator interface (optional) and
selects Cycle Start. The ID Tube Blast System does the rest. The
automatic door closes and blasting is completed automatically
by the machine. The system blasts the tube wall on the entry stroke
and blows the excess media out on the return stroke.
Improved
Part Quality
With
the introduction of automation into the customer's manufacturing
process, the potential for human error and inconsistency is removed.
In a manual environment, the operator is required to push a blast
tube in and out of the tube many times hoping to get complete
and uniform coverage. With the SBS ID Tube Blast System, the rotating
part is blasted while turning a consistent, predetermined speed
and the blast wand enters and exits the part at a consistent,
predetermined speed. This allows for 100% coverage, 100% of the
time.
Improved
Employee Work Environment
Prior
to implementing the ID Tube Blast System in a customer's facility,
an operator would typically load the part onto a cart and wheel
it into a large, often unsealed walk-in blast cabinet. In this
cabinet the operator would need to wear a blast helmet due to
both unacceptable air quality and noise levels-the operator would
spend the majority of the day in this environment. With the ID
Tube Blast System, the operator never enters the cabinet, all
blasting is done in a fully enclosed, operator free, sealed cabinet.
No dust or media escape from the cabinet due to negative pressure
within. The system also operates at or below 85dba. |
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